How 6 million Pounds of E-Waste Gets Recycled within a Month

 So, we are starting with how one of the biggest recyclers in USA does the tedious work of recycling. As Electronic Waste continues to grow its dominion over our planet, some of us have found a way to fight it. One of those is Sims Lifecycles Services.

It is very hard to recycle electronics because they are not made to be recycled. Talking about a device there can be hundreds of materials, ranging from toxic materials to plastic and even gold. So, if everything goes right there’s a lot of money to be made.

Only about 17% of the total electronic waste comes around to be recycled, recycling these takes a lot of precession, space, time, and heavy-duty machine. Our today’s choice company has a female dominance in the firm. Ingrid, president of SIMS LIFECYCLE SERVICES shared about her female-dominant machines, Sally, the shredder. Heidi, The German and Ginger, the metal finder.

   They recycled about 6 million pounds of old electronics, Ingrid showed us her biggest plant in La Vergne, Tennessee, outside of Nashville. The mostly get recycling products from offices like Computers, laptops or phones. She shared that the company even has fortune 500 companies like HP and Lexmark, even insurance companies and banks. The rest of the clients and secret.

Ingrid told the 4 R’s they have at the company:


Recycling is used as the very last resort. They actually use the First in First Out (FIFO) System for inventory management.


The SCALE: The inventory is first weighed and then tagged for being either reused or recycled. They input all the data into their private database. Then these are sent to their respective portions of the building, if the waste is meant to reused, it is sent to reuse division of the factory and if not, it’s sent the other way.

Reuse: Reusing means “to use again especially in a different way or after reclaiming or reprocessing. Reclaiming or Reprocessing can be explained as the valuable parts are extracted from the electronics and then they are either sold or sent back to sender of electronics for a certain amount for SIMS’s expenses.

Part Harvesting: Part Harvesting can be a dangerous extraction process because the electronics as explained by the engineers have gotten smaller and by time manufacturers’ have made products without considering there recycling. Electronics even have dangerous metals and chemicals with that they even have precious metals like Gold, Palladium and silver and some non-precious metals too like Lead, Copper and Aluminum.

Considering that most portion of the electronic is meant to be reused the most common ones are Hard Disks and having clients like Insurance and Banking companies (they would not like that Data can be shared through these). For this a separate part in the factory is made:

Data Wiping: This is done in a completely different place where the hard disks or any other storage are treated one by one, completing wiping of the data is done and then these are sold at various online sources like eBay, Amazon, etc. Sometimes SIMS even enter into a contract where they will share a certain of the profit with the companies for getting regular business.

If none of this works there’s an alternative to it. RECYCLING

De-manufacturing: This only remains as an option available to the company. Here a lot of folks’ work, de-packaging or de-manufacturing the waste from their plastic containers, they remove hazards like batteries or other kinds of flammable items, before they are sent to the shredder, AKA SALLY. Leaving items like mercury, lead and toner can lead to dangerous fires, and then there’s plastic acting as a fuel source and if left in lands then can affect a large portion of land.

Grinding: Laurie Arnold, Assistant Supervisor, Sims Lifecycle services runs the shredder, AKA Sally with a mouse. The machine has 400 Horse Power engine running Quad blades making teeth’s grinding up all the materials. First thing to be done is pulling out all the steel. And the work is done by placing a large magnet at the top of the disposal basket of the machine.

Differencing: Then Heidi, separates plastics and she uses infrared machinery to differentiate. After this, Ingrid takes us to Ginger (named after the engineer who designed her), she is their metal finder, she takes out any possible metal left out within the plastics. What’s left goes to Otto, the Dutch sink float machine, here all that is left is dumped and any thing other than plastic sinks to the bottom. The product from those are sent to HP (Hewlet Peckard) for being reused into parts.

Selling: The waste as shown before have different metals some more precious than others. Metals are separated like, Copper and other precious metals go to the Copper Smelter in Canada or in Europe or Japan, the steel will go to a steel mill here in Tennessee.

 Concluding, in 2019, an estimate $57 billion, worth of precious metals and valuables in electronics were thrown away or burned. If we recycle it then we are not just digging or mining around for extracting virgin metals from the earths core. This can be an alternative to expensing all that energy or damaging the environment. But there’s a CATCH-22 recycling e-waste can be money maker and good for the environment but its both really hard and expensive to do. The electronics are not designed to be recycled many different compounds all smashed together when devices got smaller. Treating all these materials is both dangerous and pricy. Recyclers consistently need to update the machinery with the changing technology, and that’s costly too. With all these challenges e-waste is expected to increase about 38% in the next decade. So, is there a way to make e-recycling easier. Some say it starts with manufacturers, Right now most manufacturers are focused on selling a trendy product rather than making their products live a long time. Scientists think it would be helpful that if manufacturers start manufacturing the products that are meant to be recycled would make it easier for example making products that don’t have toxins so they are safer and easier to break down. But until that happens all the hard to recycled and to be either burned or shredded.

THANKS,
TEAM TTIN.

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